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Liquid Turbine Flowmeter

The liquid turbine flowmeter is a speed-type instrument, which has the advantages of simple structure, small volume, high accuracy, sensitive reaction and convenient installation and maintenance. It is used for measuring volume flow and accumulation of low viscosity, non-corrosive and clean liquids in closed pipes. If it is matched with the display instrument with special functions, it can also carry out quantitative control, over-limit alarm and so on. It is an ideal instrument for flow measurement and energy saving. It can be widely used in petroleum, chemical industry, metallurgy, organic liquid, inorganic liquid, liquefied gas, urban gas pipe network, pharmaceutical, food, paper making and other industries.

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Product Details

Product Overview

The liquid turbine flowmeter is a speed-type instrument, which has the advantages of simple structure, small volume, high accuracy, sensitive reaction and convenient installation and maintenance. It is used for measuring volume flow and accumulation of low viscosity, non-corrosive and clean liquids in closed pipes. If it is matched with the display instrument with special functions, it can also carry out quantitative control, over-limit alarm and so on. It is an ideal instrument for flow measurement and energy saving.

It can be widely used in petroleum, chemical industry, metallurgy, organic liquid, inorganic liquid, liquefied gas, urban gas pipe network, pharmaceutical, food, paper making and other industries.


Product Characteristics

1. High precision, generally up to±1%R, ±0.5%R, and high precision type up to±0.2%R;

2. It has good repeatability and short-term repeatability can reach 0.05% -0.2%. It is due to good repeatability, normal calibration or online calibration can get extremely high accuracy, which is the preferred flowmeter in trade settlement;

3. It outputs a 4-20mA signal and it can be connected with DCS to achieve intelligent control;

4. It outputs pulse frequency signal, and it is suitable for total measurement and connection with the computer, without zero drift and strong anti-interference ability;

5. Original pulse frequency range (10Hz-1.5KHz), with strong signal resolution;

6. The range ratio is wide and the maximum range ratio reaches 1:20;

7. Compact and light structure, convenient installation and maintenance and large circulation capacity;

8. It is applicable to high pressure measurement and we do not have to open a hole on the sensor meter body. It is easy to make high pressure type instruments.


Operational Principle

shows a brief diagram of the liquid turbine flowsensor structure. It is shown from the figure, when the measured liquid flows through the sensor, the impeller is rotated by the liquid. Its rotational speed is proportional to the pipeline average flow speed and the rotation of the impeller periodically changes the magnetoresistance value of the magnetoelectric converter. The magnetic flux in the detection coil changes periodically, producing a periodic induction potential, that is, the electric pulse signal and it is sent to the display instrument after amplification.

液体涡轮两个在一起.jpg

Technical Parameter(s)


Measured medium

No impurities, low viscosity, no strong corrosive liquid

Instrument caliber and connection mode

Thread connection for 4, 6, 10, 15, 20, 25, 32 and 40

Integrated flange or clamping flange connection for (15, 20, 25, 32, 40) 50, 65, 80, 100, 125, 150, 200

Accuracy grade 

Pipe-segment type: 1.5%, 1%, 0.5%, 0.2% (specially made)

Range ratio

1:10-1:20

Verification conditions

Verification device

Liquid flow verification device based on master meter method

Liquid flow verification device based on static mass method

Ambient conditions

Ambient temperature

20

Relative humidity

65%

Verification conditions

Medium temperature

T1(General, standard)

-20℃~+80℃

T2(high-temperature type, custom-made)

-20℃~+120℃

T2(high-temperature type, custom-made)

-20℃~+150℃

Ambient temperature

-20℃~+60℃

Relative humidity

5%-90%

Atmospheric pressure

86KPa~106KPa


Installation

Installation mode of pipe-segment type liquid turbine flowmeter

图片8.png

 

图片9.png

 

Dimension Drawing for DN15-DN200 Flange Connection Type Intelligent Electronic Water Meter Sensor

Dimension Drawing for DN4-DN200 Clamping Connection Type Intelligent Electronic Water Meter Sensor

图片10.png

 

图片11.png

 

Dimension Drawing for DN4-DN10 Thread Connection Type Intelligent Electronic Water Meter Sensor (including straight pipe section)

Dimension Drawing for DN15-DN50 Thread Connection Type Intelligent Electronic Water Meter Sensor (excluding straight pipe section)

 

 Installation Precautions


 Installation conditions and location

(1) The pipe must be fully filled with liquid. It is important to keep the pipe completely full of liquid at any time, otherwise the flow display will be affected and it may cause measurement errors.

 

图片12.png 

 

(2) Avoid air bubbles. If there are air bubbles entering the measurement pipe, the flow display may be affected and it may lead to the measurement errors.

图片13.png 

 

 6.2.2 Installation Site and Requirements

图片14.png 

 

 

 Installation Site and Requirements

(1) Sensors shall be installed in a place for easy maintenance, no vibration, strong electromagnetic interference and thermal radiation.

(2) Horizontal  sensor installation requires that the pipeline shall not be visually tilted (generally within 5°), and the vertical deviation of vertical installation sensor pipeline shall be less than 5°. In places that cannot stop flow, bypass pipe and reliable stop valve should be installed (see above) to ensure no leakage.

(3) Connect a section of short pipe to replace the sensor at the position of the newly laid pipe to install the sensor. After the "pigging" is completed, confirm that the pipeline is cleaned and then formally connect the sensor.

(4) If the fluid contains impurities, the filter shall be installed upstream of the sensor and the pipe shall be regularly cleaned up; if the measured liquid contains gas, the silencer shall be installed on the upstream side of the sensor. The drain outlets and air outlets of filters and silencers shall lead to safe places.

(5) When the sensor is installed outdoors, measures should be taken to prevent direct sunlight and prevent rain.


Intelligent liquid turbine flowmeter for straight pipe section length is sensitive to flow velocity distribution distortion and rotation flow in the pipeline, and the liquid flowing into the sensor shall be the fully developed turbulence. Therefore, it is required to provide the necessary straight pipe section or rectifier according to the baffle type in the upstream side of sensor, and the straight pipe section lengths for inlet and outlet sections are required.

 

Baffle type for inlet section

Installation conditions

Baffle type for inlet section

Installation conditions

Inlet section

Outlet section

Inlet section

Outlet section

Ordinary circumstances

Flow direction

图片18.png

 

90-degree bend

Flow direction

图片19.png

 

Two 90-degree bends in the same plane

Flow direction

图片20.png

 

Two 90-degree bends in different planes

                     Flow direction

图片21.png

 

Pipe-contracting

                  Flow direction

图片22.png

 

Pipe-expanding

                     Flow direction

图片23.png

 

Full-open valve

                   Flow direction

图片24.png

 

Semi-open valve

                     Flow direction

图片25.png


Examples for installation dimensions

The dimension shown in Table 7 is the minimum required straight pipe section installation length for accuracy, and it is improved if the length of the straight pipe section is doubled.

Upstream: the allowable minimum straight pipe section length is at least 10 times of the pipe diameter.

For example, the ABLWGY-50, upstream straight pipe section length is at least 500mm and the desired upstream straight section length shall be 1,000mm.

Downstream: the minimum allowable straight pipe segment length is at least 5 times of the pipe diameter.

For example, the ABLWGY-50, downstream straight pipe segment length is at least 250mm. The desired length of the downstream straight pipe segment shall be 500mm.


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